锻造与工程

我们的Forge Engineering团队为您的项目带来了90多年的综合经验,其中包括第一手锻造和现代伪造模拟技术。他们已经开发了一种独特的半闭合锻造技术,可以通过近乎封闭的模具形状的开放式锻造灵活性。这种方法允许将碎片从铸件或捏造转换为曾经被认为是不可能或具有成本效益的锻造的。

Reducing manufacturing costs. Improving part performance. Minimizing material waste

SCOT188bet体育开户注册 FORGE客户价值工程团队将定制锻造专家的知识带入您的工厂工作,帮助您实现长期成本的降低,增强零件性能和提高交货时间:

    优化规格

    Our technically trained Account Managers, Forge Development team and Metallurgists can increase your product value with customized solutions that meet your existing requirements. Even the simplest material change or process modification has helped many Scot Forge customers realize significant savings.

    我们如何为客户提供附加价值:

    • Improve lead times
    • Lower part costs
    • 消除非价值处理
    • 降低标记成本
    • 提高质量

    即使是最简单的材料更改或过程修改也帮助许多SCOT FORGE客户实现了可观的节省。188bet体育开户注册以下只是一些示例。

    Computer Modeling & Simulation

    我们的Forge Engineering团队具有测试和验证材料成型的全范围模拟功能,这将使更精确的工具设计和最佳伪造过程计划。结果,材料和加工要求减少了,最大程度地减少了成本和周转时间。

    Forge ModelingForge Modeling

    我们的准确模拟模拟了广泛的金属加工和材料特征,包括:

    • Complex shapes
    • 向前挤出
    • 挤压
    • Gear forming
    • 压力分析
    • Heat treat modeling
    • 谷物流量特征

    Technical Forging Expertise

    作为您团队的扩展,我们提供了无与伦比的技术专业知识,请在下载中找到可以添加到您的项目中的内容。

    Forging Technical Expertise

    Product specification type

    热处理

    热处理

    Previous problems

    • 在客户部分上的过去练习,称正常化,淬火和双重降温。这些实践增加了成本和生产时间。
    • 对客户应用程序的先前要求,要求满足某些零件的最低回火温度和硬度范围。这通常会导致收集的操作,从而延长了交货时间。
    热处理

    Modified solution

    • 通过消除不必要的归一化和第二次回火操作,客户节省了每磅7美分的超过7美分,以及一到两周的交货时间。
    • 通过温度修改,Scot Forge不仅能够第一次满足规范,而且还缩短了交货时间。188bet体育开户注册

    Product specification type

    材料等级

    材料成本

    Previous problems

    • 客户正在寻找满足Brinell要求的装备应用程序的成本援助,以前被指定为4340材料。
    • The customer was previously specifying Vacuum Arc Remelting (VAR) material for a pinion shaft. Lead times were unacceptably long, and the material costs were extremely high.
    材料成本降低

    Modified solution

    • 4150代替4340的零件降低了10%,同时仍满足Brinell的最低要求。
    • By switching from VAR material to air melt, lead times were reduced by months, and base material costs were reduced by over 45% without sacrificing product quality.

    Product specification type

    标记/冲压

    Marking stamping

    Previous problems

    • For part identification purposes, a customer previously specified elaborate markings on each part, then routinely machined them off upon receipt.
    Marking stamping

    Modified solution

    • Now a simple purchase order and heat number identify each part, saving time and excess marking costs.

    188bet体育开户注册SCOT FORGE差异

    At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering:

    专家提示 - 您知道近网状形状可以节省您的时间和金钱吗?通常,客户呼吁订购光盘,后来他们会将其调低到更形状的部分。通过与我们的技术训练的销售团队合作,您可以尽可能接近成品形状,以优化您的生产过程。

    我们今天可以为您提供帮助!

    This is a required field.
    This is a required field.
    This is a required field.

    This is a required field.
    This is a required field.
    Baidu
    map