为什么要锻炼其他方法?

日常经济和竞争threats, along with part failures, warranty issues and reputational impact drive manufacturing decision magkers to seek metalworking alternatives.

188bet体育开户注册Scot Forge逐案评估转换。

我们考虑各种因素,包括重新设计产品的能力以及最终用途应用程序的设计要求。通常,这需要工程师挑战传统方法并考虑新的技术进步。

铸件转换通常可以降低总成本。

Forgings usually target a lower total cost when compared to a casting or fabrication. When we evaluate cost factors, such as product life-cycle costs from procurement, lead time and rework, as well as costs of scrap, downtime and further quality issues and opportunity costs, the long-term benefits of forgings can far outweigh the short-term cost-savings of castings or fabrications.

考虑一下怀

Forging is a viable solution to your problem if you find yourself in any of these situations:

  • Your component serves as a critical part of a product’s design
  • The current design continually causes issues from your customer’s perspective

  • 您浪费了宝贵的时间和材料在可疑的铸件上

  • 重大保修问题

  • You could be working on other projects versus re-machining parts (i.e. opportunity cost)

  • 铸造设计的漫长交货时间导致停机时间和收入损失

  • 您花费大量时间寻找铸造方式或制造商
  • 您对最终用途产品有设计控制

Possible Problems With Castings

Casting may be the best option for some applications, but when robustness in design is required many turn to forgings. From porosity to material inconsistencies, casting can cause more problems than solutions. But you can solve these problems by working with our employee-owners, we have advanced forging technology and the expertise to produce forgings for applications that require more complex shapes. Consider converting castings to forgings for stronger, more sound and technically superior components and a better supply-chain solution.

铸造与锻造

The Best Casting is a Forging

拥有超过125年的金属形成经验,我们可以帮助您提高零件性能并降低成本。在下载中发现我们可以添加到您的项目中的内容。

将铸件转换为锻造信息

锻造转换利润改善:

建筑设备制造商

由于铸造质量不佳,客户的产品有悠久的问题历史。与Scot Forge合作188bet体育开户注册,他们能够将铸件过渡到锻造,该铸造从其流程中删除了所有重新工作和焊接维修,并使他们能够为客户提供更好的组件。这平均节省了每件七(7)个小时。

防御contractor

Scot Forge collaborated with a customer to convert a 22 piece fabrication into a two (2) piece forging design, saving over 500 hours in welding costs per unit.

采矿设备制造商

由于重大的焊接维修问题,我们的客户的铸造供应商无法满足其生产需求,从而导致大量业务损失。188bet体育开户注册Scot Forge能够提供一种解决方案,该解决方案以比铸造要低的总成本满足客户的需求和交付要求,节省金钱和捍卫业务。

锻造转换零件改进:

Product/application

转子臂

材料

合金钢

以前的处理问题

The previous process was a casting.

  • 由于其缺乏方向性的晶粒流,因此铸件对苛刻的应用没有必要的强度。
  • 由于缺乏力量,该野外发生了部分故障,并且该部分的寿命很短。
  • Costly repairs and maintenance were necessary because of the frequent failures.

锻造作为解决方案

Today the part is forged as a one-piece forging.

  • 锻造提供连续的谷物流,可确保高强度,完整性和寿命。
  • The improved strength has minimized part failures, as well as the need for repair and maintenance.
旋转臂

Product/application

离心碗

材料

Stainless Steel

以前的处理问题

The part was previously centrifugally cast.

  • 客户需要更强,更弹性的离心机能够承受重磨损,因此可以增加生产。
  • 要制造更强的离心机作为离心铸造,必须增加RPM,并且更高的负载将超过材料的可实现性能。
  • The centrifugal casting tooling charge and process costs were expensive, and a stronger centrifuge required a more costly material.

锻造作为解决方案

如今,该零件已成为近净锻造。

  • 锻造允许设计更改为更强的离心机,同时保持客户的原始合金选择。
  • 由于离心机更强的离心机,处理增加的服务需求的能力使客户能够将产量提高15%。
  • 改进的离心机的锻造成本比原始离心铸造低24%。
离心碗

Product/application

Hub for a steel mill rolling application

材料

合金钢

以前的处理问题

The part was originally a casting.

  • 铸造未能满足关键的表面要求,从而导致零件。
  • 有时,直到大量完成加工后才发现夹杂物。

锻造作为解决方案

今天,该部分是通过锻造产生的。

  • 现在,集线器是通过锻造和切割割炬产生的。
  • The part has higher strength and structural integrity due to forging's continuous grain flow.
  • 使用清洁剂,锻造质量材料消除了表面质量问题和拒绝。
钢厂

Scot Forge Difference

在Sc188bet体育开户注册ot Forge,我们知道按预期进行按时获得您的零件的重要性。但是,对于新手获得怀的客户而言,订购符合最终用途应用程序规格的锻造可能是一个挑战,这就是为什么寻找值得信赖的供应商和合作伙伴至关重要的原因。我们的员工所有者在这里确保您的项目通过提供的姿势保持良好的态度:

Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team you can get as close to your finished product shape as possible to optimize your production process.

We can help you today!

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