188bet体育开户注册Scot Forge Mission

Through the unwavering commitment of our employee owners, we will forge a better future for those we serve: our customers, fellow owners, suppliers and communities. The foundation of our commitment is our unique employee owned culture, which embodies the values of safety, personal accountability, integrity, continuous improvement, learning and collaboration.

满足您的需求建立我们的业务

Our dedication to customer satisfaction is supported by numerous programs and resources, designed to ensure that you receive quality products and services. We offer:

  • Dedicated technical expertise
  • Cost and component reduction analysis
  • Near net shapes and customized quantities
  • Program management
  • Fast delivery and breakdown services
  • 大量材料和工具清单
  • Value-added, secondary services
  • Certified to ISO 9001:2015, AS9100D, Nadcap Heat Treating and NonDestructive Testing, ABS, DNV, PED-EU, OSHA and Lloyd's Register

在我们处理的每一个订单,我们进行的产品和进行质量测试的情况下,我们的目标是以各种可能的方式超越客户期望。

我们有一名受过技术培训的销售人员以及特定于行业的专家,他们了解您的市场需求。每个客户都受到重视并置于专门的客户经理的能力手中,他们将从查询阶段到订单安排,加快和运输的订单看到您的订单。

By cultivating a personal relationship with Scot Forge, you will find skilled resources to complement your own. Working together, our companies will create a lasting partnership—a partnership that is focused on getting you high-quality products, meeting your time constraints and helping your company be better prepared to go to market.

自定义承诺 - 供应链

客户承诺- Supply Chain
FIA MAGAZINE| FEBRUARY 2021

受到限制?应用于SCOT FORGE供应链的约束理论188bet体育开户注册

In many cases, the ability of a supply chain to perform reliably over time is a key contributor to the success of a business. Very few supply chains are identical with different variables that seldom remain constant over a long period of time. Occasionally it can seem like an impossible task to maintain synchronization of all those variables in the supply chain, particularly when things typically go wrong at the worst possible time (Murphy's Law). Inevitably, the worst time typically occurs when something changes in the customer environment, and the need for a supply chain to react to the environmental change is significant. Fortunately, there are many high-quality established methodologies, including variations of implemented processes available to help a business minimize these types of situations. With many valid solutions available, the challenge can become how to select the suitable approach(s) for your business and its unique supply chain.

Learning the Supply Chain Environment

当然,公司在选择方法或以与环境不符的方式实施过程时有风险。可能会出现一些常见的性能差异症状;资本设备,资源和库存的投资超过/不足;供应链能力敏捷的缺陷;以及供应链未达到可靠性状态的情况。为了帮助最大程度地降低苏格兰锻造的风险,我们不断投资供应链188bet体育开户注册中的发现旅程,学习有助于我们选择方法,并在支持过程开始时提供反馈,以降低有效性和需要改变。发现集中于供应链链接中的学习;文化,人员,过程/系统,他们如何协作和希望对链接内的变化有一定程度的理解。是的,这个目标没有终点线,但这是将持续改进到供应链中实施的一种方法。指标可能是确定更改需求的有用工具,它们很少足以确定需要更改的内容。 An early experience from a supply chain implementation that did go well in my own journey is the knowledge that not sufficiently understanding the environment can lead to managing a supply chain at the wrong level. Applying the knowledge gained from learning the environment into a variation perspective of standard deviations and bell curves can help guide implementing methodologies, processes and management at an applicable level supporting an optimizing supply chain that can perform reliably over time.

Basic Concept of Theory of Constraints (TOC)

约束理论是一种在不断改进的过程中建立和不断改进的方法。它分为五个步骤,确定约束;利用约束;从属和同步到约束;提高约束的性能;然后返回第一步,然后重复该过程。根据我的经验,从属和同步约束可能是过程中最具挑战性的行为改变步骤之一。采用这种方法并将其转移到可以实现的解决方案中,称为鼓挡架(DBR)。基本上,DBR是一种通过限制非底层的速度以匹配鼓的速度,将系统同步到鼓的节拍(约束)的方法。鼓(约束)和系统末端的一个缓冲区通过在绳索中提供一点松弛,有助于保护系统的整体步伐和可靠性。 A common example of DBR is a troop marching in a line analogy. If you tie a rope to each member of a troop, the slowest troop member will dictate the pace (Drum). The rope will synchronize the other troop members to the pace of the slowest member (Rope), and by putting a little slack in the rope (Buffer) you will enable the non-drum members to catch up when Murphy (variation) occurs to them, therefore not slowing the progress of the entire troop. Although this can seem like a simple solution, understanding the enterprise environment is a critical component. There can be many scenarios in the supply chain links that are influenced by cultures, people, process/systems, collaborations, variation levels and other contributing factors that might not enable execution.

Scot Forge Supply Environment

Let's get started by providing a high-level background on the supply chain environment. From a markets perspective, the supply chain provides services and products in several industries like Aerospace, Defense, Mining, Education & Research, Gearing, Heavy Industrial Equipment, Bar Service Centers and Power Generation. Our entire supply chain knowledge and experience are applied to help our customers in these industries by providing services and products in multiple raw material grade classifications, product shapes and manufacturing processes ranging from a few pounds to 300,000 pounds. Our product mix can range from providing a product or service to a single event to making several parts each day across five different Scot Forge locations and several partners locations within the supply chain. This type of environment provides a robust opportunity for learning and gaining both knowledge and experience that can be applied to helping our customers solve their challenges.

Implementation of Theory of Constraints (TOC) at Scot Forge

首先我想说,从我perspective there is no one concept that is a silver bullet that works in all environments, all have both positive and adverse implications that must be considered. From a supply chain perspective, what a unique opportunity for a team to develop a system in this type of environment that can perform reliably over time. The potential to provide value back to the customers seems substantial. Based upon the teams learning in the supply chain environment, we felt the methodology to establish and continually improve on a process of ongoing improvement based upon the Theory of Constraint was the best. Concentrating on balancing the flow of the system by spending our efforts to identify the constraint and then subordinating and synchronize the other links in the chain would better leverage our collective efforts. Applying those collective efforts into the five-step process at the constraint versus attempting to respond to the variable local improvements throughout the supply chain seemed more practical. In order to implement the Drum-Buffer-Rope solution, we had to develop a system that enables flexible modeling, analytics and feedback mechanisms to support execution. We routinely spend time weekly evaluating our supply chain by modeling the lowering of the inventory in the system to help us identify the constraint. From an execution point of view, sizing the buffers is accomplished by measuring the variation that occurs at the buffers and their ability to protect the overall throughput and reliability of the system. Discipline and familiarity of executing the Drum-Buffer-Rope solution in our daily collaboration activities and measuring results weekly within the supply chain has helped us gain experience to properly size and adjust the buffers as necessary and not mistake a temporary condition of losing slack in the rope for a new constraint. Which leads to one of the common risk contentions in implementing Drum-Buffer-Rope in these types of environments. There can be a potential risk for the constraint to constantly be changing rapidly without any meaningful activities creating a system that sends false singles making it extremely unreliable and more like the old Whack-A-Mole arcade game than a supply chain solution. Leveraging the knowledge of the team and thinking strategically by asking the question that if we could design the supply chain from scratch where would you want the constraint in the supply chain to be located enabling the largest amount of flexibility that could perform reliability over time for the customers. I know sounds great, but is it reasonable in a capital-intensive setting with several established supply chain links? Our tactic to address this is not perfect, but building a supply chain team built on earning trust and transparency seems to facilitate repeated incremental improvements. I am not sure we will ever really be done with our approach. For several years we have been listening to our customers and continually learning and working on the supply chain. Our experience tells us that continuous improvement within the supply chain is more like a journey than a destination with an ending. How successful has this worked at Scot Forge? We will need to leave that evaluation in the capable judgment of our customers and supply chain partners.


Final Thoughts

Investments made to attain better knowledge and experience about the different environments and interconnections of the supply chain links can add value in helping to select an optimizing methodology and process. Since there is low probability a supply chain can eliminate Murphy (variation) from the environment, the importance of selecting the appropriate solution is a key contributor to enabling the supply chain to reliably demonstrate performance over time. I would encourage any business to consider how to implement continual learning within the supply chain environment into the path of their work. Focusing on how it interacts as connected links both externally and internally. This is certainly a journey with both bumps in the road and several incremental successes along the way.


Scot Forge Difference

At Scot Forge, we know the importance of getting your parts on-time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be a challenge, which is why finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering:

Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team you can get as close to your finished product shape as possible to optimize your production process.

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